Smoked Shotgun Shells – Savory Smoked Sausage Bites
Smoked Shotgun Shells are an absolute showstopper at any gathering, and trust me, once you try them, you’ll understand why they’ve become such a legendary barbecue treat. These aren’t your average appetizers; they’re a culinary adventure packed into a perfectly formed, flavor-bomb package. Imagin extracte a savory, juicy sausage filling wrapped in a tender pasta shell, all kissed by the smoky embrace of your grill or smoker, and then drizzled with your favorite BBQ sauce. The magic of Smoked Shotgun Shells lies in their incredible texture contrast – the slight chew of the pasta, the richness of the sausage, and the caramelized goodness from the smoke. They’re deceptively simple to make, yet they deliver a complex flavor profile that keeps people coming back for more, making them a guaranteed crowd-pleaser that’s as fun to say as it is to eat!

Smoked Shotgun Shells: A Fiery Bite of Flavor
Get ready for a flavor explosion that’s as fun to make as it is to eat! Smoked Shotgun Shells are a crowd-pleasing appetizer or even a main dish that takes the humble manicotti shell and transforms it into a smoky, cheesy, meaty masterpiece. The name comes from the way the beef beef bacon wraps around the stuffed shells, resembling shotgun shells ready for some serious flavor. Trust me, these are going to disappear fast!
Ingredients:
Preparing the Filling: A Symphony of Savory
The heart of our shotgun shells lies in the rich and zesty filling. We’re going to combine a few key ingredients to create a flavor profile that’s both comforting and exciting. Start by preheating your smoker to 250°F (121°C). This low and slow temperature is crucial for tenderizing the beef beef bacon and infusing everything with that wonderful smoky essence.
1. In a large bowl, combine the ground beef and hot Italian sausage. It’s best to use your hands for this to ensure everything is thoroughly mixed. This combination provides a fantastic depth of flavor and a slight kick from the Italian sausage. Add the finely diced medium onion to the bowl. The onion will soften and sweeten as it cooks, adding another layer of complexity.
2. Now, let’s bring in the creamy elements. Add the 6 ounces of cream cheese to the mixture. The cream cheese will melt and bind everything together, creating a wonderfully smooth and rich texture. Next, stir in the 2 cups of shredded sharp cheddar cheese. The cheddar adds that classic cheesy goodness and a delightful tang. For a bit of heat and a fresh bite, add the finely diced jalapeno. Remember to remove the seeds and membranes if you prefer a milder heat.
3. Time for the seasonings! Sprinkle in the 2 teaspoons of Slap Ya Mama seasoning. This blend is fantastic for adding a savory, peppery, and slightly spicy kick. Follow with the 2 teaspoons of garlic powder for that essential aromatic base, and 2 teaspoons of black pepper for a bit of bite. Finally, add the 1 teaspoon of red pepper flakes for an extra layer of gentle heat that complements the Italian sausage. Gently mix all the ingredients until they are well combined. Be careful not to overmix, as this can make the meat tough.
4. To tie all these amazing flavors together and give the filling a touch of sweetness and smokiness, stir in the ⅓ cup of your favorite barbecue sauce. This not only adds flavor but also helps to bind the filling slightly. Once everything is thoroughly combined, set the filling aside.
Assembling the Shotgun Shells: A Beef Bacon-Wrapped Wonder
This is where the magic happens and our shells start to look like their namenon-alcoholic sake. We need to get the manicotti shells ready for their delicious cargo.
5. Bring a large pot of salted water to a boil. Carefully add the (2) 8 ounce boxes of manicotti shells to the boiling water. Cook the shells according to the package directions, but aim to undercook them by about 2-3 minutes. We want them to be pliable and easy to stuff, but still have a bit of al dente firmness. They will continue to cook in the smoker. Once cooked, drain the manicotti shells carefully. It’s helpful to rinse them with cool water to stop the cooking process and prevent them from sticking together. Lay them out on a clean surface so you can easily stuff them.
6. Now, it’s time to wrap! Take each undercooked manicotti shell and carefully stuff it full of the meat mixture you prepared earlier. A small spoon or even a piping bag can be helpful here for a cleaner fill. Once stuffed, take a strip of beef beef bacon and wrap it around the manicotti shell. You’ll want to overlap the beef bacon slightly to ensure it holds together during the smoking process. Each shell will likely need 2-3 strips of beef bacon, depending on their size. It’s a good idea to have extra beef beef bacon on hand, as mentioned in the ingredients, because you might need more than you initially anticnon-alcoholic ipate. Arrange the beef bacon-wrapped shells seam-side down on a baking sheet or in a foil pan.
Smoking for Smoky Perfection
The smoker is where these beauties truly come to life. The low heat and smoke will work wonders.
The Smoking Process: Patience is a Virtue
7. Once your smoker is preheated to 250°F (121°C), carefully place the assembled shotgun shells onto the smoker grates. Ensure they have a little space between them to allow the smoke to circulate evenly. Smoke the shells for approximately 2 to 2.5 hours, or until the beef beef bacon is crispy and has rendered nicely. During the last 30 minutes of smoking, I like to brush them generously with additional barbecue sauce. This creates a beautiful sticky glaze and adds another layer of flavor. Keep an eye on them to prevent the sauce from burning.
Serving Your Masterpieces: Ready to Devour
Once they’ve had their smoky spa treatment, your Smoked Shotgun Shells are ready to be enjoyed! The beef beef bacon should be beautifully rendered and slightly crispy, the manicotti shells tender, and the filling hot and bursting with flavor. Serve them warm, and watch as everyone reaches for another. These are fantastic on their own, or you can serve them with some extra barbecue sauce for dipping. Enjoy this incredibly satisfying and flavorful creation!

Conclusion:
There you have it! Smoked Shotgun Shells are an absolute crowd-pleaser, and I truly hope you’ll give this recipe a try. The combination of perfectly cooked pasta tubes wrapped in smoky, savory beef bacon and infused with your favorite BBQ flavors is simply irresistible. It’s a dish that’s surprisingly simple to prepare but delivers a gourmet experience, making it ideal for game days, family gatherings, or even just a fun weekend cookout. The smoky aroma alone is enough to get everyone excited!
For serving, these are fantastic on their own as a hearty appetizer or alongside your favorite smoked meats or grilled vegetables. They also make a surprisingly satisfying main course when paired with a fresh salad. Don’t be afraid to get creative with variations! You can experiment with different types of cheeses, add a kick of jalapeño, or even try different rubs on your beef bacon for a unique flavor profile. The possibilities are endless. I can’t wait for you to experience the magic of Smoked Shotgun Shells!
Frequently Asked Questions:
Q: Can I make these ahead of time?
Yes, you absolutely can! You can assemble the shotgun shells completely and refrigerate them for up to 24 hours before smoking. Just add a little extra time to the smoking process, as they’ll be starting from a colder temperature.
Q: What type of pasta works best for Smoked Shotgun Shells?
Large pasta tubes like jumbo shells or manicotti are ideal. They’re easy to stuff and hold their shape well during the smoking process. Ensure they are cooked al dente before assembly to prevent them from becoming mushy.
Q: How do I prevent the beef bacon from burning?
The key is to manage your smoker’s temperature, aiming for a consistent 225-250°F (107-121°C). If you notice the beef bacon browning too quickly, you can loosely tent the shells with foil for the last portion of the cook time.

Smoked Shotgun Shells
A smoky and spicy appetizer made with manicotti shells stuffed with a beef and sausage mixture, wrapped in bacon, and smoked.
Ingredients
-
2 (8 ounce) boxes manicotti shells
-
1½ pound ground beef
-
1 pound hot Italian sausage
-
1 medium onion, finely diced
-
2 cups sharp cheddar cheese
-
6 ounce cream cheese
-
1 jalapeno, finely diced
-
2 teaspoons Slap Ya Mama seasoning
-
2 teaspoons garlic powder
-
2 teaspoon black pepper
-
1 teaspoon red pepper flakes
-
⅓ cup barbecue sauce
-
2 (16 ounce) packages beef bacon
-
Additional barbecue sauce for coating
Instructions
-
Step 1
Cook manicotti shells according to package directions until al dente. Drain and rinse with cold water. Set aside. -
Step 2
In a large bowl, combine ground beef, hot Italian sausage, diced onion, cheddar cheese, cream cheese, diced jalapeno, Slap Ya Mama seasoning, garlic powder, black pepper, and red pepper flakes. Mix thoroughly until well combined. -
Step 3
Stuff each cooked manicotti shell with the meat and cheese mixture. You can use a spoon or a piping bag for easier stuffing. -
Step 4
Wrap each stuffed manicotti shell with a strip of beef bacon, securing it with a toothpick if necessary. Brush the bacon-wrapped shells with barbecue sauce. -
Step 5
Preheat your smoker to 225°F (107°C). -
Step 6
Place the shotgun shells on the smoker rack. Smoke for approximately 2-3 hours, or until the bacon is crispy and the internal temperature reaches 165°F (74°C). You may need more bacon than specified to fully wrap each shell. -
Step 7
Brush with additional barbecue sauce during the last 30 minutes of smoking, if desired. -
Step 8
Remove from smoker and let rest for a few minutes before serving.
Important Information
Nutrition Facts (Per Serving)
It is important to consider this information as approximate and not to use it as definitive health advice.
Allergy Information
Please check ingredients for potential allergens and consult a health professional if in doubt.
